Leafy wrote:Dont cut off the inlets and outlet to make it bigger, just take it to an exhaust shop and have them expand the bushing, 10 bucks tops.
MadJack wrote:The core on those Glasspacks are 2 1/2", though the inlet and outlets are 2 1/4". I was thinking about cutting the inlet off and welding a 2 1/2" tube from the header (with a 2 1/2" merge collector) on the inlet. I would still have the 2 1/4" out let going into another Dynomax UltraFlo Welded muffler. The purpose of the larger inlet, is the exhaust gases are still hot up front, but will have cooled enough by the end to no longer need the larger diameter exhaust.
Leafy wrote:Dont cut off the inlets and outlet to make it bigger, just take it to an exhaust shop and have them expand the bushing, 10 bucks tops.
MadJack wrote:Leafy wrote:Dont cut off the inlets and outlet to make it bigger, just take it to an exhaust shop and have them expand the bushing, 10 bucks tops.
I thought of that, but I need the whole inlet to be a constant diameter. Expanding the bushing is fine, if the core is 21/4". You can't expand the weld that holds the bushing to the body.
Michael, it won't be a flared collector. I'm looking to replace the 4" long by 21/4"diameter ball and socket collector with a longer merge collector with a 21/2" outlet, followed by a constant diameter 21/2" intermediate pipe going into the glasspack. This should keep the velocity up of the exhaust gas flow, till it cools and no longer needs the larger cross section to maintain the velocity.
If there is going to be a problem with this set up, it will be that the step down at the end of the glasspack is too far and the gases may have cooled too much by the end that it would then impede the flow. Thrush can make a special order 21/2" in/21/4" out, 28" long glasspack, which if the inlet is located as far forward as the 35" glasspack's will move the step down slightly forward. Then again, I just may end up doing the shorter glasspack to begin with.
MadJack wrote:Leafy wrote:Dont cut off the inlets and outlet to make it bigger, just take it to an exhaust shop and have them expand the bushing, 10 bucks tops.
I thought of that, but I need the whole inlet to be a constant diameter. Expanding the bushing is fine, if the core is 21/4". You can't expand the weld that holds the bushing to the body.
Michael, it won't be a flared collector. I'm looking to replace the 4" long by 21/4"diameter ball and socket collector with a longer merge collector with a 21/2" outlet, followed by a constant diameter 21/2" intermediate pipe going into the glasspack. This should keep the velocity up of the exhaust gas flow, till it cools and no longer needs the larger cross section to maintain the velocity.
If there is going to be a problem with this set up, it will be that the step down at the end of the glasspack is too far and the gases may have cooled too much by the end that it would then impede the flow. Thrush can make a special order 21/2" in/21/4" out, 28" long glasspack, which if the inlet is located as far forward as the 35" glasspack's will move the step down slightly forward. Then again, I just may end up doing the shorter glasspack to begin with.
Nickelin Dimer wrote:MadJack wrote:Leafy wrote:Dont cut off the inlets and outlet to make it bigger, just take it to an exhaust shop and have them expand the bushing, 10 bucks tops.
I thought of that, but I need the whole inlet to be a constant diameter. Expanding the bushing is fine, if the core is 21/4". You can't expand the weld that holds the bushing to the body.
Michael, it won't be a flared collector. I'm looking to replace the 4" long by 21/4"diameter ball and socket collector with a longer merge collector with a 21/2" outlet, followed by a constant diameter 21/2" intermediate pipe going into the glasspack. This should keep the velocity up of the exhaust gas flow, till it cools and no longer needs the larger cross section to maintain the velocity.
If there is going to be a problem with this set up, it will be that the step down at the end of the glasspack is too far and the gases may have cooled too much by the end that it would then impede the flow. Thrush can make a special order 21/2" in/21/4" out, 28" long glasspack, which if the inlet is located as far forward as the 35" glasspack's will move the step down slightly forward. Then again, I just may end up doing the shorter glasspack to begin with.
No... What I meant was it'll be in-effect like a flared collector to the pressure-wave. And that glass-pack mufflers look the "wave" like flared collector-ends with a reducer-cap stuck on the end. This is all taken from the various articles I've seen--that latter-part from one written by David Vizard--on exhaust design, and from what I can visualize here. I do wish you luck with it & it all works-out well.
To the OP: Is this drone coming from the engine compartment? I just read in an old issue of Motor Magazine that the 1999-2002 J-cars had a droning issue, usually at higher ambient temperatures & the A/C on, that was result of the accessory-drive setting-up a natural resonance in the larger spans of the belt between pulleys... Namely between the alternator & A/C-compressor's. A change to a new P/N belt of a different rubber compound was the solution.