aluminum for intake runners - Performance Forum

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aluminum for intake runners
Saturday, February 02, 2013 11:35 AM
Does anyone know a good site to order oval aluminum tubing for intake runners? I wanna make an intake manifold but finding oval tube is difficult...

Re: aluminum for intake runners
Saturday, February 02, 2013 1:03 PM
Ross Machine Rachine carries anything you would need to build a manifold, minus the flange.

http://www.rossmachineracing.com/runnertubing.html


"Oil Leak ? What oil Leak ? Oh, Thats Just The Sweat From All The HorsePower!!"

Re: aluminum for intake runners
Monday, February 04, 2013 12:20 PM
Oval tubing is difficult to work with because of the physics of a circle and how drastic they change when reshaped. Oval tubing doesn't like the bending By running an oval system the air will converge in the center as expected, however as the air gets deeper into the tube it will expand outward in a equal cylinder like fashion. When having half of your "jet Stream" hit a point of containment, the half that didn't come into contact will "break off". Another way to put it is ever seen an oval tornado? Since in essence a cold tornado is what we want hitting the block, a rapidly changing dynamic in the air will only slow the over all intake down, even more the "spin" your air has put on it from breather and rifling. Hope this helps in your decision if power is your gain.


Z doesn't mean last, it just lapped A.
Re: aluminum for intake runners
Tuesday, February 05, 2013 1:03 AM
We have no choice eco,s have oval ports so you need oval runners
Re: aluminum for intake runners
Tuesday, February 05, 2013 10:14 AM
I should have checked that first, sorry. I do how ever have yet another idea I would like to post cause I think of solutions to get things and either they work or not. Is there any way to seal as an oval but still push the air in a tighter circle?


Z doesn't mean last, it just lapped A.
Re: aluminum for intake runners
Tuesday, February 05, 2013 11:05 AM
Not sure what he is talking about but, 90% of FI ecotec's with aftermarket intake manifolds have oval runners with velocity stacks from that site posted above.


Re: aluminum for intake runners
Tuesday, February 05, 2013 11:05 PM
Im just talking something simple like a square body and runners with a ls1 tb... just need to replace the stock plastic one.. not sure if the saab manifold would be ok for the power i wanna make...
Re: aluminum for intake runners
Wednesday, February 06, 2013 4:11 AM
honestly if you are gonna build a intake.....build a intake manifold


like this one that brandon fetter built for me











RIP JESSE GERARD.....Youll always be in my thoughts and prayers...



Re: aluminum for intake runners
Wednesday, February 06, 2013 12:12 PM
For sale ^^^^ IF I recall!


Re: aluminum for intake runners
Wednesday, February 06, 2013 12:52 PM
I do like that one actually. I think all the ones like ttr arent the best looking
Re: aluminum for intake runners
Wednesday, February 06, 2013 5:31 PM
ZWolf24 wrote:Oval tubing is difficult to work with because of the physics of a circle and how drastic they change when reshaped. Oval tubing doesn't like the bending By running an oval system the air will converge in the center as expected, however as the air gets deeper into the tube it will expand outward in a equal cylinder like fashion. When having half of your "jet Stream" hit a point of containment, the half that didn't come into contact will "break off". Another way to put it is ever seen an oval tornado? Since in essence a cold tornado is what we want hitting the block, a rapidly changing dynamic in the air will only slow the over all intake down, even more the "spin" your air has put on it from breather and rifling. Hope this helps in your decision if power is your gain.


I dont have the slightest idea of what youre rambling on about.






Re: aluminum for intake runners
Wednesday, February 06, 2013 7:17 PM
Yea and either way im gonna be stuffing 20+psi down the runners it wouldnt have a change to converge
Re: aluminum for intake runners
Thursday, February 07, 2013 4:07 AM
Brian (TheSundownFire) wrote:
ZWolf24 wrote:Oval tubing is difficult to work with because of the physics of a circle and how drastic they change when reshaped. Oval tubing doesn't like the bending By running an oval system the air will converge in the center as expected, however as the air gets deeper into the tube it will expand outward in a equal cylinder like fashion. When having half of your "jet Stream" hit a point of containment, the half that didn't come into contact will "break off". Another way to put it is ever seen an oval tornado? Since in essence a cold tornado is what we want hitting the block, a rapidly changing dynamic in the air will only slow the over all intake down, even more the "spin" your air has put on it from breather and rifling. Hope this helps in your decision if power is your gain.


I dont have the slightest idea of what youre rambling on about.

What he talking about Brian?




PRND321 Till I DIE
Old Motor: 160whp & 152ft/lbs, 1/4 Mile 15.4 @88.2
M45 + LD9 + 4T40-E, GO GO GO
Re: aluminum for intake runners
Thursday, February 07, 2013 4:02 PM
-MD- Enforcer wrote:
Brian (TheSundownFire) wrote:
ZWolf24 wrote:Oval tubing is difficult to work with because of the physics of a circle and how drastic they change when reshaped. Oval tubing doesn't like the bending By running an oval system the air will converge in the center as expected, however as the air gets deeper into the tube it will expand outward in a equal cylinder like fashion. When having half of your "jet Stream" hit a point of containment, the half that didn't come into contact will "break off". Another way to put it is ever seen an oval tornado? Since in essence a cold tornado is what we want hitting the block, a rapidly changing dynamic in the air will only slow the over all intake down, even more the "spin" your air has put on it from breather and rifling. Hope this helps in your decision if power is your gain.


I dont have the slightest idea of what youre rambling on about.

What he talking about Brian?


I get some bits and pieces but the majority of it just seems like something a stoned guy says right after "Man I can feel my hair growing."



Re: aluminum for intake runners
Friday, February 08, 2013 11:28 PM
BuiltNBoosted wrote:Not sure what he is talking about but, 90% of FI ecotec's with aftermarket intake manifolds have oval runners with velocity stacks from that site posted above.


I have to ask, what exactly your point was? I clicked the link, seen some pics, saw some numbers.(95% of all company's give the highest test results, not the average, average doesn't sell) That didn't say as to why, how, and can someone do it better with a little sweat and dedication. It was an explanation of what could be wasted and lost through just buying even from trusted companies, not knowing the equipment he has to work with himself or any other person reading, I tried to offer a general knowledge base for some potential innovation. If air intake is the goal, rather than having a discussion amongst wasted posts (Brian Excluded) maybe ask since you clearly state you don't know.


Z doesn't mean last, it just lapped A.
Re: aluminum for intake runners
Saturday, February 09, 2013 12:22 AM
ZWolf24 wrote:
BuiltNBoosted wrote:Not sure what he is talking about but, 90% of FI ecotec's with aftermarket intake manifolds have oval runners with velocity stacks from that site posted above.


I have to ask, what exactly your point was? I clicked the link, seen some pics, saw some numbers.(95% of all company's give the highest test results, not the average, average doesn't sell) That didn't say as to why, how, and can someone do it better with a little sweat and dedication. It was an explanation of what could be wasted and lost through just buying even from trusted companies, not knowing the equipment he has to work with himself or any other person reading, I tried to offer a general knowledge base for some potential innovation. If air intake is the goal, rather than having a discussion amongst wasted posts (Brian Excluded) maybe ask since you clearly state you don't know.


My point was that 90% of the high hp, single digit to mid 12 second cars run that style of intake manifold, with oval runners, with velocity stacks, and still go single digits to mid 12s all day long. I know I wouldn't want a circle piece of pipe leading into an oval hole... that sounds like you would be making all sorts of weird angles and shapes to get a square peg in a round hole...



Re: aluminum for intake runners
Saturday, February 09, 2013 6:00 AM
Swirl is an important part of the port design, not the runner design. If you want to start talking about skin friction and pressure/flow gradients in a tube, so be it. However, you're probably talking about fractions of a percent difference between an RMR oval runner and a cylindrical runner of the same cross-sectional area, especially when our intake ports themselves are not cylindrical. Runner cross-sectional area, runner length, velocity stacks and plenum design will all have measurable effects. RMR oval vs cylindrical will not.




I have no signiture
Re: aluminum for intake runners
Saturday, February 09, 2013 7:21 AM
ZWolf24 wrote:
BuiltNBoosted wrote:Not sure what he is talking about but, 90% of FI ecotec's with aftermarket intake manifolds have oval runners with velocity stacks from that site posted above.


I have to ask, what exactly your point was? I clicked the link, seen some pics, saw some numbers.(95% of all company's give the highest test results, not the average, average doesn't sell) That didn't say as to why, how, and can someone do it better with a little sweat and dedication. It was an explanation of what could be wasted and lost through just buying even from trusted companies, not knowing the equipment he has to work with himself or any other person reading, I tried to offer a general knowledge base for some potential innovation. If air intake is the goal, rather than having a discussion amongst wasted posts (Brian Excluded) maybe ask since you clearly state you don't know.


Im not sure if youre insulting me or not. Wording is a little weird. I clearly do know. Ive got a pretty handy thread on intake design on the second page as well as a hand coded engine calculator for my own use.

I wasnt saying that your dont know what youre talking about but the explanation was awkward and unclear at best.

Whalesac wrote:Swirl is an important part of the port design, not the runner design. If you want to start talking about skin friction and pressure/flow gradients in a tube, so be it. However, you're probably talking about fractions of a percent difference between an RMR oval runner and a cylindrical runner of the same cross-sectional area, especially when our intake ports themselves are not cylindrical. Runner cross-sectional area, runner length, velocity stacks and plenum design will all have measurable effects. RMR oval vs cylindrical will not.


An even then from what Im aware its not about convergence like in a tornado and more about a slightly turbulent flow so that the fuel wont pool on the walls and can properly atomize before reaching the combustion chamber.





Re: aluminum for intake runners
Saturday, February 09, 2013 7:57 AM


Mine are shaped like this...

Probably not optimal, but its better than stock me thinks.






Re: aluminum for intake runners
Saturday, February 09, 2013 8:03 AM









Re: aluminum for intake runners
Saturday, February 09, 2013 11:55 AM
Brian (TheSundownFire) wrote:
ZWolf24 wrote:
BuiltNBoosted wrote:Not sure what he is talking about but, 90% of FI ecotec's with aftermarket intake manifolds have oval runners with velocity stacks from that site posted above.


I have to ask, what exactly your point was? I clicked the link, seen some pics, saw some numbers.(95% of all company's give the highest test results, not the average, average doesn't sell) That didn't say as to why, how, and can someone do it better with a little sweat and dedication. It was an explanation of what could be wasted and lost through just buying even from trusted companies, not knowing the equipment he has to work with himself or any other person reading, I tried to offer a general knowledge base for some potential innovation. If air intake is the goal, rather than having a discussion amongst wasted posts (Brian Excluded) maybe ask since you clearly state you don't know.


Im not sure if youre insulting me or not. Wording is a little weird. I clearly do know. Ive got a pretty handy thread on intake design on the second page as well as a hand coded engine calculator for my own use.

I wasnt saying that your dont know what youre talking about but the explanation was awkward and unclear at best.

Whalesac wrote:Swirl is an important part of the port design, not the runner design. If you want to start talking about skin friction and pressure/flow gradients in a tube, so be it. However, you're probably talking about fractions of a percent difference between an RMR oval runner and a cylindrical runner of the same cross-sectional area, especially when our intake ports themselves are not cylindrical. Runner cross-sectional area, runner length, velocity stacks and plenum design will all have measurable effects. RMR oval vs cylindrical will not.


An even then from what Im aware its not about convergence like in a tornado and more about a slightly turbulent flow so that the fuel wont pool on the walls and can properly atomize before reaching the combustion chamber.


I apologize for my poor choice of wording, I hope not to offend anyone. I don't ever intend to insult anyone on a forum, just call me out if it seems 'cross aimed'. Since the forum was about custom, I got all the way I could into it. Absolutley the degree of customization it would take over the gains would never equal out to many. This artical brought it all together for me and you all are correct. This artical claims to not know if a vortex or seperation causes MAFS to miscalculate, having crudly put together a few prototypes for the vortex theory with rare reflection of lean/rich compensation in the laptops logs. This could be luck, I will however continue the research and hope that in the interest of progress(and the nearly unlimited specialized knowledge base) that I haven't mispoken, and Brian I directly apologize for my poor choice of wording.


Z doesn't mean last, it just lapped A.

Re: aluminum for intake runners
Saturday, February 09, 2013 12:47 PM
That article is a whole different thing from what Ive been working with. Since J-bodys dont run a MAF sensor, the need to "straighten" or "swirl" the air is kind of a moot point IMO. But I am a fan of velocity stacks in the intake cone. It helps to accelerate the air being drawn into the tube.



Re: aluminum for intake runners
Saturday, February 09, 2013 12:52 PM
I was gonna run the saab intake but i really cant see it being good at high hp.. so i just wanna build one that works. I hate having to use stuff others built . Then its bought not built..
Re: aluminum for intake runners
Saturday, February 09, 2013 1:09 PM
ecotecnik wrote:I was gonna run the saab intake but i really cant see it being good at high hp.. so i just wanna build one that works. I hate having to use stuff others built . Then its bought not built..


Ehhh. Nothing wrong with buying parts. Its the buying of the labor that makes it built not bought. Hahaha.



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