So after reading through all of these forums, looks like anything 00+ is interchangeable and anything 99- is exact fit only, Sunfires and Cavaliers have different sized IPC so they don't interchange cleanly. So what do I do when I have an apparently rare 1998 Cavalier z24 manual transmission cluster with digital odometer? I can't find one anywhere. Can I have it shipped off somewhere for repair? Can I possibly repair it myself? The biggest problem my cluster has is the digital odometer only works 1/4 of the time.
Thanks everyone,
Casey
Somewhere in the 98 or 99 timeframe the fuel level sending unit changed, resulting in a inoperable fuel gauge using an older cluster.
If the problem is the digits not working completely, intermittently or whatever, I found that on my cluster working the trip set/reset button repeatedly would gradually coax them back to life. Once I had them working reliably again, I adopted the practice of resetting the trip odometer whenever I fuel up so the switch gets used. It's been fine ever since. I tried opening up the cluster to see if I could reach the switch to clean the contacts, but my recollection is that I either couldn't get there or I was sure I'd break it if I tried. So, I left well enough alone. - Mark