Pops out of gear... - Transmission Forum

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Pops out of gear...
Tuesday, May 09, 2006 3:42 PM
well, today as i was cruising around i can put it into 2nd gear but when i give it gas it pops right out but i can go from 3rd to 2nd and let it deccelerate but yet again, gas = pops into neutral. any ideas? i got it going into gm for warranty work but just trying to get an idea on what it is





Re: Pops out of gear...
Tuesday, May 09, 2006 3:53 PM
if i hold it in 2nd and give it gas, it bucks like hell




Re: Pops out of gear...
Tuesday, May 09, 2006 3:56 PM
synchros are more than likely shot.

same happened to me. dealer fixxed it under warranty though.






My car was made with wrenches, Not chopsticks.
Re: Pops out of gear...
Tuesday, May 09, 2006 5:20 PM
car is under warranty still hopefully i dont gotta fight with them about the supercharger though cause if so its gonna be lots of




Re: Pops out of gear...
Tuesday, May 09, 2006 9:37 PM
Synchros, Mine did the same
Re: Pops out of gear...
Wednesday, May 10, 2006 4:57 PM
anything they can do to make it stronger?




Re: Pops out of gear...
Thursday, May 11, 2006 4:08 PM
well, dealership called and they are ripping the tranny out...... nothing i can do but sit back and wait to see what the deal is now




Re: Pops out of gear...
Friday, May 12, 2006 8:46 AM
well, dealership called saying they cant warranty work my tranny, so i went down there with receipts and the install book, they photoopied the receipts and said they would gladly warranty work it now




Re: Pops out of gear...
Friday, May 12, 2006 6:08 PM
whew big relief



2000 2200 Cavalier: 9/14/2000--10/23/2006
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Re: Pops out of gear...
Friday, May 12, 2006 8:38 PM
hells yeah




Re: Pops out of gear...
Saturday, May 13, 2006 7:12 AM
good to hear!





My car was made with wrenches, Not chopsticks.

Re: Pops out of gear...
Saturday, May 13, 2006 10:40 AM
lol, got to love when they try to 'skip out' on warrenty work.......




SPD RCR Z - '02 Z24 420whp
SLO GOAT - '04 GTO 305whp
W41 BOI - '78 Buick Opel Isuzu W41 Swap

Re: Pops out of gear...
Saturday, May 13, 2006 1:32 PM
o yeah but its all good now




Re: Pops out of gear...
Saturday, May 13, 2006 5:56 PM
LAFNGAS wrote:anything they can do to make it stronger?


It's often due to the shift forks getting bent slightly at the tips, then chewing up the synchro's. I have tried to get some stronger shift forks made up, but the guy bailed on me, so that project has been postponed for now. If you look at the shift forks, they are very thin metal at the ends under the clear plastic tips, and don't hold up too well with hard driving. I'm on my 3rd tranny in 120,000kms, with # 4 on the way, lol.


15.3 @ 89.97mph, 14's on the way?
Re: Pops out of gear...
Saturday, May 13, 2006 7:54 PM
Ian Brydon wrote:
LAFNGAS wrote:anything they can do to make it stronger?


It's often due to the shift forks getting bent slightly at the tips, then chewing up the synchro's. I have tried to get some stronger shift forks made up, but the guy bailed on me, so that project has been postponed for now. If you look at the shift forks, they are very thin metal at the ends under the clear plastic tips, and don't hold up too well with hard driving. I'm on my 3rd tranny in 120,000kms, with # 4 on the way, lol.


sorry to hear bout your luck, any way to drive a bit different to post pone this issue once i get it back and then push it further with the turbo?




Re: Pops out of gear...
Monday, May 15, 2006 4:16 PM
dropped by the dealership today and saw my tranny ripped right apart with gears and such everywhere, hope to god i get it back and it works....... and the mechanic had my battery tray stacked up on my cf cover for my battery and all sorts of @!#$ like that, i hope i dont have any issues with anything once i get it back cause i will be pissed




Re: Pops out of gear...
Saturday, February 24, 2007 3:37 PM
I know this is an older thread, but instead of making a new one.

My 01 is doing the same thing, all the gears are fine except for when I shift into third it sometimes pops back out or grinds a bit.

If it is the synchros, how hard is that to fix/what does it typically cost? Or do I need a whole new transmission?



Re: Pops out of gear...
Saturday, February 24, 2007 10:21 PM
if its not under warrenty, and if you don't have exp. in building a tranny just buy one from your local salvage yard for about $100, and drop that bad boy in and problem solved.


Displacement= 2.2L
Valve Train= OHV
Bore & Stroke= 3.50 x 3.46
Compression Ratio= 9 to 1
Net HP @ RPM= 125 @ 5200
Maximum Torque Ft Lbs @ RPM= 135 @ 4000
Fuel System= MFI
Normal Oil Pressure: psi @ 3000 RPM= 56
Re: Pops out of gear...
Sunday, February 25, 2007 4:32 PM
Where do you live? I checked car-part.com for a transmission and they all want 500+ for them...



Re: Pops out of gear...
Sunday, February 25, 2007 8:13 PM
nashville, go to www.pull-apart.com local salvage yard, problem for you though they dont deliver and you have to pull the trans yourself thats why its so cheap.


Displacement= 2.2L
Valve Train= OHV
Bore & Stroke= 3.50 x 3.46
Compression Ratio= 9 to 1
Net HP @ RPM= 125 @ 5200
Maximum Torque Ft Lbs @ RPM= 135 @ 4000
Fuel System= MFI
Normal Oil Pressure: psi @ 3000 RPM= 56
Re: Pops out of gear...
Sunday, February 25, 2007 8:54 PM
Ian Brydon wrote:
LAFNGAS wrote:anything they can do to make it stronger?


It's often due to the shift forks getting bent slightly at the tips, then chewing up the synchro's. I have tried to get some stronger shift forks made up, but the guy bailed on me, so that project has been postponed for now. If you look at the shift forks, they are very thin metal at the ends under the clear plastic tips, and don't hold up too well with hard driving. I'm on my 3rd tranny in 120,000kms, with # 4 on the way, lol.


I have yet to see a bent fork.... and I've repaired at least 5 Getrags with this issue...... Its the plastic tips that crack and fall off, causing the fork not to move the locking ring enough to engauge the gear. There is a rumor that GM has now replaced the plastic tipped forks with bronze tipped forks, just trying to source a part number for them.




SPD RCR Z - '02 Z24 420whp
SLO GOAT - '04 GTO 305whp
W41 BOI - '78 Buick Opel Isuzu W41 Swap


Re: Pops out of gear...
Sunday, February 25, 2007 10:18 PM
If I decide to get someone to rebuild the transmission, having the part # for those bronze tipped forks would be awesome.

Post it if you find it!



Re: Pops out of gear...
Monday, February 26, 2007 7:22 AM
i'm looking into getting the shift forks in a getrag tranny strengthened with cryotreatment.

you may be interested...



Cryo Treat your parts





Re: Pops out of gear...
Monday, February 26, 2007 9:15 AM
I was just on that site the other day... The way their pricing works is $75 for 0-22lbs anything over 22 lbs is 3.50/lb.

Been contemplating cryoed gears



Re: Pops out of gear...
Monday, February 26, 2007 11:12 AM
DaFlyinSkwirl (PJ) - BPU++ wrote:i'm looking into getting the shift forks in a getrag tranny strengthened with cryotreatment.

you may be interested...
Cryo Treat your parts


Cryotreat plastic? cold plastic = brittle plastic...... dont think thats going to work. The shift forks arnt bending, the plastic sleeves are breaking off

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SPD RCR Z - '02 Z24 420whp
SLO GOAT - '04 GTO 305whp
W41 BOI - '78 Buick Opel Isuzu W41 Swap

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