M62 install questions - Boost Forum

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M62 install questions
Friday, June 20, 2008 9:26 PM
Hey just a few quick questions:

Does anyone have a list of tools that are needed for the install? Like what size wrenchs and sockets ill need?

There is a bolt in 29 in the manual that needs to be ground down but I dont know why? Can anyone explain?





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Re: M62 install questions
Friday, June 20, 2008 9:41 PM
hmm metric socket set, regular and deep well, metric gear wrenches, hammer (there always seems to be something you need one for), metric allen wrenches

pretty much everything in the car is 7,8,10,13,15mm as far as bolts



1989 Turbo Trans Am #82, 2007 Cobalt SS G85





Re: M62 install questions
Friday, June 20, 2008 10:39 PM
It's actually a part of the head that needs to be ground down so the new tensioner pulley as room to operate without interference.


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Re: M62 install questions
Saturday, June 21, 2008 9:50 AM
Thanks guys...... game on!




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Re: M62 install questions
Saturday, June 21, 2008 12:58 PM
The install was pretty easy just follow the directions the grindin of the head was kind of a pain in the a$$


z28guy(KGM BEOTCH)
Re: M62 install questions
Saturday, June 21, 2008 1:01 PM
z28guy wrote:The install was pretty easy just follow the directions the grindin of the head was kind of a pain in the a$$


what did you use? I used a dremel and since our head is aluminum, it was done in about 2 mins lol



Re: M62 install questions
Saturday, June 21, 2008 11:40 PM
Very sharp knife to cut the intake manifold gasket.
Magnet for dropped sockets and bolts in hard to reach places.
Copious amounts of beer.
Prybar to install belt.

These are just a few that come to mind, based on previous experiences.




14.330 @ 96.37mph
Re: M62 install questions
Sunday, June 22, 2008 6:55 AM
Well Im about half way done. I used a DeWalt cordless drill and a 50grit sanding barrel with a 1/4 inch shank on it to trim the head. Then I cleaned it up with a file. No drama there.

Worked on it about 4 hours yesterday.

So far so good, if I get in a jam today Ill post here.

Thanks again for the advice.




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Re: M62 install questions
Sunday, June 22, 2008 10:43 AM
I started the head with a dremel but didn't have a tip long enough to cut it off...so I grabbed a hack saw to finish the job!

LOL!!




Eh...old man with a Corvette now...it was bound to happen sooner rather than later right?
Re: M62 install questions
Sunday, June 22, 2008 7:21 PM
LOL! Sweet picture!

I put in a few more hours today, still chipping away....

I ran into another issue today, the manifold/heatexchanger above one of the studs didnt clear the top "lip" that juts out above where the gasket sits. I actually had to grind some of the top of the manifold off to make it fit oh well it was like 1mm- not impressed with the fit and finnish though.

Gonna keep going tomorrow.




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Re: M62 install questions
Monday, June 23, 2008 4:26 AM
Gameoverracing. wrote:LOL! Sweet picture!

I put in a few more hours today, still chipping away....

I ran into another issue today, the manifold/heatexchanger above one of the studs didnt clear the top "lip" that juts out above where the gasket sits. I actually had to grind some of the top of the manifold off to make it fit oh well it was like 1mm- not impressed with the fit and finnish though.

Gonna keep going tomorrow.


ya had to do that to mine in a couple of spots on the manifold. thought was strange as well.


_______________________________________________________________________
my carDomain updated 3/6/07 Boosted at B-day!



Re: M62 install questions
Monday, June 23, 2008 5:50 AM
i didnt have to grind any part of the manifold, something must be in the way. make sure to turn the starter wire 90 degrees so it sits in there correct, also dont forget the bottom bolt on the manifold; i never put mine in lol..

yea you need various metric sockets and wrenches, inch pound torque wrench, and a 6mm allen socket for the bolts that hold the blower onto the manifold. other than that i dont think any special tools were needed..

hope that helps..



12.33 @ 111.67 mph [Oct 2009]
Dyno'd on 08/02/09 - Mustang Dyno:
327.6 WHP 333.6 WTQ [10.1 AFR]
Re: M62 install questions
Monday, June 23, 2008 3:17 PM
I used a dremel too didn't take 2 mins maybe 15 still was a pain


z28guy(KGM BEOTCH)
Re: M62 install questions
Tuesday, June 24, 2008 5:07 AM
Hey does anyone have any pictures of where all the vacuum lines are routed to? Im a little lost on some of them. Is there a line running from the coolant reservoir to somewhere?




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Re: M62 install questions
Tuesday, June 24, 2008 5:30 PM
Ok forget that question,

I mean the vacuum line on the resevoir on the supercharger.

I know where the top one goes but what about the bottom one?





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Re: M62 install questions
Tuesday, June 24, 2008 8:39 PM
common guys someone must know





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Re: M62 install questions
Tuesday, June 24, 2008 8:47 PM
talking about the ones on the black can bypass valve thing right? if so the bottom one should just be to relive pressure. the instructions say the kit comes with a 90degree elbow for that one but mine didnt have it so its just nothing hooked up to the bottom one.



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Re: M62 install questions
Tuesday, June 24, 2008 9:45 PM
one line goes to the power steering, and if you have a manual, the one near the bottom of the bypass valve is just open.. i think you hook it up to the transmission if you have an automatic. of course the vacuum line from the manifold goes to the fuel rail



12.33 @ 111.67 mph [Oct 2009]
Dyno'd on 08/02/09 - Mustang Dyno:
327.6 WHP 333.6 WTQ [10.1 AFR]
Re: M62 install questions
Tuesday, June 24, 2008 10:33 PM
Damn it!

Just open eh?

Well thats how I left it so its done.......... going to reflash the ECM on Thursday.

Thanks for all your help evilmonkitar and yellow cavy (s/c L61).




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Re: M62 install questions
Wednesday, June 25, 2008 9:53 AM
Re: M62 install questions
Wednesday, June 25, 2008 10:33 PM
no problem man, i know it sucked when i ran into snags, didnt want a fellow J-body owner to get discouraged and buy something else, heh. but yea its open, i have a little black thing on it but yea its pretty much open. you want a heat exchanger dude, when it gets heaksoaked it sucks.. i think i will finally be able to put mine in this weekend, just gotta find some good sized L brackets and something to mount the pump with..

got my built motor in so maybe i can up the boost once i get the exchanger and meth installed

good luck, enjoy the boost, its fun



12.33 @ 111.67 mph [Oct 2009]
Dyno'd on 08/02/09 - Mustang Dyno:
327.6 WHP 333.6 WTQ [10.1 AFR]

Re: M62 install questions
Thursday, June 26, 2008 4:34 PM
evilmonkitar wrote:no problem man, i know it sucked when i ran into snags, didnt want a fellow J-body owner to get discouraged and buy something else, heh. but yea its open, i have a little black thing on it but yea its pretty much open. you want a heat exchanger dude, when it gets heaksoaked it sucks.. i think i will finally be able to put mine in this weekend, just gotta find some good sized L brackets and something to mount the pump with..

got my built motor in so maybe i can up the boost once i get the exchanger and meth installed

good luck, enjoy the boost, its fun



yea when i was running non intercooled max timing I could squeeze out would be around 14 degrees possibly 15 WOT. now with the h/e I'm running 21 degrees of timing WOT.



Re: M62 install questions
Thursday, June 26, 2008 5:48 PM
Yup,

Drove the car today. The charger is great but yeah, I need a heat exchanger and some supporting mods...........




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Re: M62 install questions
Thursday, June 26, 2008 7:32 PM
yea i need my heatexchanger too i have everything minus some hose to route it just need time to get it done.



http://members.cardomain.com/yellow05cavy
Re: M62 install questions
Saturday, June 28, 2008 5:09 PM
Hey,

I seem to be getting a code now that im boosted. Its the P0112 code. Intake air temperature circuit low imput.............

The thing is the IAT sensor was eliminated and replaced by the T-map...... right?

Anyone else have that issue?




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