proper "break-in" procedure - Boost Forum

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proper "break-in" procedure
Wednesday, July 23, 2008 2:23 AM
Ok, so i am getting ready to install my engine, and hope to fire the car up soon. The only parts that are "new" and have never been run before are the internals... pistons, rods, bearings, etc... the rest of the engine has been on a running vehicle at one point... Head, cams, turbo, supercharger, etc etc...

But this is the first time that all of it has been run together, and for the engine internals... this is the first time they have ever been run...

So i am just curious as to what the proper break in proceedure is for something like this?

I have heard different things from different people. So just wondering what the consensus is on this...

How many miles or days is the proper break in period? how should it be run durring that period? anything fancy i should do? should i run expencive oil durring the break in? or run cheap oil and just change it more often?

should i set the wastegate to full bypass durring the break in? or just a lower boost. should i wait to start tuning until after the break in period is over? or should i tune what i can right away to avoid problems.

any other do's and don't's of boosted engine break in?




Re: proper "break-in" procedure
Wednesday, July 23, 2008 3:44 AM
In my personal opinion the proper way is on a dyno.



PRND321 Till I DIE
Old Motor: 160whp & 152ft/lbs, 1/4 Mile 15.4 @88.2
M45 + LD9 + 4T40-E, GO GO GO
Re: proper "break-in" procedure
Wednesday, July 23, 2008 4:32 AM
Im in the process of doing this right now.. I have 20 miles on my new motor lol

Use 10w30 regular oil to break in.
Keep the rpms under 4k for the first 500 miles.. Change the oil and filter at 500 miles.

Drive the car another 3-500 miles with a little more load and change the oil again and filter again at 1000 miles.

After that, you should be good to go.










~2014 New Z under the knife, same heart different body~
______________________
WHITECAVY no more
2012 numbers - 4SPD AUTOMATIC!!
328 HP
306 TQ
Re: proper "break-in" procedure
Wednesday, July 23, 2008 5:56 AM
WHITECAVY wrote:Im in the process of doing this right now.. I have 20 miles on my new motor lol

Use 10w30 regular oil to break in.
Keep the rpms under 4k for the first 500 miles.. Change the oil and filter at 500 miles.

Drive the car another 3-500 miles with a little more load and change the oil again and filter again at 1000 miles.

After that, you should be good to go.


Looks like you have some driving to do. lol



Re: proper "break-in" procedure
Wednesday, July 23, 2008 6:06 AM
Re: proper "break-in" procedure
Wednesday, July 23, 2008 6:13 AM
jmarks82(Bulldog) wrote:
WHITECAVY wrote:Im in the process of doing this right now.. I have 20 miles on my new motor lol

Use 10w30 regular oil to break in.
Keep the rpms under 4k for the first 500 miles.. Change the oil and filter at 500 miles.

Drive the car another 3-500 miles with a little more load and change the oil again and filter again at 1000 miles.

After that, you should be good to go.


Looks like you have some driving to do. lol


hahaha, exactly










~2014 New Z under the knife, same heart different body~
______________________
WHITECAVY no more
2012 numbers - 4SPD AUTOMATIC!!
328 HP
306 TQ
Re: proper "break-in" procedure
Wednesday, July 23, 2008 6:30 AM
GAHHHH!!!! why do i always need to get contradicting stories!?!?! why cant i ever get a straight answer?

MD LD9 says a dyno... which obviously is a harder on the engine than the "gentle slow break in"

WhiteCavy says go slow and no 4000rpm+ for 500mi then be nice for 500more...

and then of course craig has to bring up the race it "hard break in"

so i have 3 conflicting stories here....

but i guess the dyno and run it hard theorys are closely linked...


anyone else have some input?

the "hard break in" makes alot more sence to me... but the slow break in has been around forever.... so i dont know...



Re: proper "break-in" procedure
Wednesday, July 23, 2008 7:53 AM
Because there is no straight answer. What's good for the rings might not be good for everything else.

I suppose flying cars will come before the issue is resolved.

My father, over 30 years in the new car bus., says drive it like you normally do.

If I were an engine builder, every engine would be run on an engine dyno at full potential first. Nothin worse than getting an engine in only to find it leaks or doesn't get oil pressure..........Aaaaaaaaaarrrrrrrrrrrrrrrghhhhh!!!!!






Re: proper "break-in" procedure
Wednesday, July 23, 2008 8:05 AM
Yeah, my info came straight from the guys at my machine shop who have been in business for over 45 years. Sooo take it for what its worth.. Do what you want..

On a boosted motor it makes NO sense to mash on it as soon as you get it on the road. Id rather play it safe and do the gentle break in than a hard break in..











~2014 New Z under the knife, same heart different body~
______________________
WHITECAVY no more
2012 numbers - 4SPD AUTOMATIC!!
328 HP
306 TQ
Re: proper "break-in" procedure
Wednesday, July 23, 2008 8:07 AM
I was always told and heard to drive it as usual, let it warm up a bit before going anywhere. You can drive it hard, but do not drive at constant speeds (no highway driving). Basically take a long trip using backroads and such.

Change the oil/filter at :
500
1000
2000 (3000 mile interval egins)
5000



2001 Olds Alero (LD9)
650 whp / 543 ft-lb
@turboalero
Re: proper "break-in" procedure
Wednesday, July 23, 2008 8:52 AM
just curious... what is wrong with constant speed (highway) driving for a break in?

i am not doubting or questioning anything..... just curious as to the logic behind it....




Re: proper
Wednesday, July 23, 2008 8:59 AM
Here's how I did it...

In terms of driving style... (with boost)

First 300 miles - Shift before 3000 rpm, partial throttle, stop and go driving, no more than 3 psi of boost... try to put the car into high gear low RPM situations... such as 1200 rpm in 5th and then give it WOT... this will load the engine down and promote the rings to seat faster... once it starts to boost let off...

300 - 800 Miles - Shift before 4500 rpm, boost up to 8 psi, drive it around "normally".... like a daily driver. If the rings aren't seated by now... well... boo to that. lol...

After that you can boost to your hearts content.

Oil changes:

250 miles... new filter and oil, check for shavings - not uncommon to have some in there on the drain plug.

500 miles... new filter and oil, check for shavings

1000 miles

2000 miles

5000 miles (resuming the normal oil change schedule)


I ran the motor on 5w30 for the first 250 miles, 10w30 the next 250 miles, then ran it on my regular oil.


Bear in mind to start the car and run it for the first while on a good known tune and good injectors. You don't want to wash the cylinders by running excessively rich. If the car has not started by the 2nd or 3rd try... STOP. Take out the spark plugs and let the engine sit for a while... the LAST thing you want to do is wash out the cylinders on initial start-up.

Don't forget to prime the engine by pulling the relay for the fuel pump and turning the engine over for 10-15 seconds.

Good luck... and enjoy. The hardest part of this process is being patient when all you want to do is feel and hear that boost.

-Chris-



-Sweetness-
-Turbocharged-
Slowly but surely may some day win this race...
Re: proper "break-in" procedure
Wednesday, July 23, 2008 9:00 AM
My understanding is that you're supposed to alternate engine load, cruise doesn't put much of any load on the rings and doesn't cause them to "seat." I don't know, heh. Sounds logical to me. You want the rings to be properly sealing under the entire range of RPMs, so introduce them during the seating process.


2001 Olds Alero (LD9)
650 whp / 543 ft-lb
@turboalero
Re: proper "break-in" procedure
Wednesday, July 23, 2008 9:07 AM
on an N/A engine sure... but on a boosted engine you want the rings to seat first before you throw the heat of boost at them.

Hence the low rpm / high gear / high load pulls until it starts to boost, and you let off.

Promoting the rings to seat... If I tried that at 5000 rpm then... well... lol...

-Chris-



-Sweetness-
-Turbocharged-
Slowly but surely may some day win this race...
Re: proper "break-in" procedure
Wednesday, July 23, 2008 9:11 AM
would there be any advantage to forcing the wastegate open to prevent boosting at all durring break in?

or forcing the bypass valve open on a supercharged engine?

this way you could load it all you want without the heat of boost.



Re: proper
Wednesday, July 23, 2008 10:15 AM
... if you plan to boost the motor then you might as well show it some boost during break in. Also I would never want to force a bypass on the GMSC... you'd be spinning it for nothing. Just keep the RPM's down and do high gear low RPM load when you can and drive it normally and you'll be fine. You're over-thinking this. I have broken in 2 built LD9's like this with boost... both of which have seen 20 + psi. You'll be fine.

-Chris-





-Sweetness-
-Turbocharged-
Slowly but surely may some day win this race...
Re: proper
Wednesday, July 23, 2008 11:30 AM
this is what i did. after the engine was put in, i put 5w-30 conventional oil in, started the car, let it run up to operating temp, shut it off and let it cool down. started it one more time and let it run for a few minutes then shut it off. after it cooled down i changed the oil and put the same kind back in. kept it out of boost for about 350-400 miles then gave it some moderate boost for another 200 miles. at about 650 or 700 miles i changed the oil and put synthetic back in. engine now has around 2000 miles on it and it runs like a champ.

it was pretty much a "new" motor, my old one was pulled out and a different one with forged pistons and rods was put in.

so thats what i did and have no problems. hope that helps



12.33 @ 111.67 mph [Oct 2009]
Dyno'd on 08/02/09 - Mustang Dyno:
327.6 WHP 333.6 WTQ [10.1 AFR]
Re: proper
Wednesday, July 23, 2008 12:24 PM
^Interesting. That one site says if you're going to turn it on and warm it up, do it ONLY if you're going to drive it. Never to shut it off right afterward. But I don't know, sounds like it worked out for you.


2001 Olds Alero (LD9)
650 whp / 543 ft-lb
@turboalero
Re: proper
Wednesday, July 23, 2008 12:48 PM
evilmonkitar wrote:this is what i did. after the engine was put in, i put 5w-30 conventional oil in, started the car, let it run up to operating temp, shut it off and let it cool down. started it one more time and let it run for a few minutes then shut it off. after it cooled down i changed the oil and put the same kind back in. kept it out of boost for about 350-400 miles then gave it some moderate boost for another 200 miles. at about 650 or 700 miles i changed the oil and put synthetic back in. engine now has around 2000 miles on it and it runs like a champ.
it was pretty much a "new" motor, my old one was pulled out and a different one with forged pistons and rods was put in.
so thats what i did and have no problems. hope that helps



Yeah, i have to disagree on the idling bit. See, i have heard the same thing from multiple people.... that the first few minutes is the most critical for ring seal.... and that as soon as things are warm you want to get it under load. And that letting it idle any longer than you NEED to is sacrificing valuable break in time. I think that link above explains the logic pretty well. how the roughness of the cylinder walls is what does most of the break in... and like sandpaper it only stays sharp so long... and after a little while, yeah it still can be used to sand.... but it will take MUCH longer. So you want to make use of the new fresh sharp walls while you can before they dull. And the light pressure of idle or cruise doesnt cut it, and you need the pressure of a loaded engine to make it all work right. Again, like sand paper, you remove the most material with heavy pressure and fresh sandpaper.

that article touches on the help of combustion pressure to seal the rings... but did you know that some high end race pistons actually have tiny holes drilled in the piston from the crown stright down to the ring grooves.. this gives the compressed gasses a direct path to the inside of the rings, allowing even tighter ring seal. (normal pistons just rely on the leaking gases to creep around the ring/groove. the slight spring action of the ring keeps it against the wall, and the higher pressures of the combustion chamber keep the ring sealed to the bottom of the groove, so in a properly running engine, the gasses leaks in from the top of the ring, gets around the inside and then stops. )

I see your logic for changing the oil so early on.... and that makes sence... but yeah, the whole "just idle and stop... idle and stop" i think wasnt a wise choice.

it seems like everyone agrees on the point that "too easy" is bad. idle, cruise, constant speeds...



Re: proper
Wednesday, July 23, 2008 1:03 PM
PM protomec with your question hes the EXPERT he will know the stright answer.



Re: proper
Wednesday, July 23, 2008 1:08 PM
[ion wrote: C2]^Interesting. That one site says if you're going to turn it on and warm it up, do it ONLY if you're going to drive it. Never to shut it off right afterward. But I don't know, sounds like it worked out for you.



I think that is a relative term... "it worked for you"... We really have nothing to compare it to. I mean yes, i am sure if a crappily broken in new engine will run better than a 150k used worn out engine...

and then throw boost in on top of that... he could be blowing 3psi right past his rings for all we know... as long as a few psi stay in the cylinder, he will think it is running great.

So that is my big problem here..... is sooo many people have their own storys... and everyone is going to think their way was the best... but how many people are going to build 2 of the exact same engines, and break them in in different ways, and then dissassemble, or dyno each to see which way was really better.

I think the only people who will step up and say "yeah my way sucked" are the ones who killed their engine, or had some major failure. everyone else is going to THINK their engine "runs like a champ" but i mean it had better... if you are "breaking it in" it means you obviously added new parts.... very likely to replace worn or broken old parts... so of course it will "run like a champ" compared to "sitting like a bench warmer" like the old parts did... But how does anyone really know?

(off the subject, but a good example of this same thing... i put on a new flywheel, and thought it would be good to replace the bolts... well 5 different GM parts guys told me they dont stock them, and no one else in the state does either, and no one needs them... cuz they are re-usable... and are in no danger of failure. I also called 3 transmision shops... all 3 of them said no gm flywheel bolt needs replaced unles it is physically damaged... but sure enough, you search on here, and you can find pictures of "when flywheel bolts fail" and it isnt pretty... so obviously they can fail... BUT.. what all went into that? did the guy overtighten them? didnt he tighten them enough? how many times had he re-used them? what was he doing when they failed? etc etc... so there are exceptions to every rule... and you know people leave out minor details... if your working alone, and you accidentally tighten something to 80 foot pounds, when it says 80 inch pounds... and then later it fails... no, most people arent going to fess up and say "yeah i screwed it up" they are going to say "what a piece of junk, it is brand new and already broken!"... if you go to the doctor about some itchy spots in your private areas, you likely are going to say "well i did have to use this nasty toilet a few weeks back, maybe i caught something from that" when you should have said "well i did use this nasty old hooker a few weeks ago, maybe i got it from her...")




Re: proper
Wednesday, July 23, 2008 1:26 PM
My first motor after break-in had a compression test and a leak-down done to it. Oil pressure was also tested (and found to be bad... had a slipping gear on the pump)... All the #'s were what they should have been.

Motor # 2 was broken in the exact same way.

IDENTICAL motors except for the type of rings. Motor #1 was Weisco custom rings and Motor #2 has Gapless rings from Total Seal. I have to say that my first motor had some blow-by during break-in and before the rings seated I had some oil in my catch can. Motor #2 has had zero. 5000 miles later and still not a drop of oil in the catch can.

You're right variables can change.

Not saying my method is best... but to compound on your point my motor WAS tested and checked (short of a tear down) after initial break in. Second motor received simply a compression test... all was fine.

Whatever you do just don't beat the snot out of it like many websites and people suggest - especially on boost.

Whatever you do and however you break it in - heed my warming about washing the cylinder walls with fuel on initial startup.

And as suggested - PM Protomec. He's built many many motors and would have a good insight as to how he feels it should be done.

-Chris-



-Sweetness-
-Turbocharged-
Slowly but surely may some day win this race...
Re: proper
Wednesday, July 23, 2008 1:44 PM
alright dude i just told you what i did for break in. i put the motor in at a machine shop, and the guys who work there have been doing that type of work for a long time and they told me to do it that way. ill give you the REASON i let it idle up to operating temperature. the motor was packed full of lubriplate or whatever its called. so i started it up and let it IDLE so the oil gets passed through the motor and the lifters get lubricated. while it was warming up we revved it up and kept it at 3k for a little. AFTER it was at operating temperature for a few min i shut it off, and let it cool down. first i should say as soon as i started it, we realized the crank pulley was not completely tight so i shut it off and we tightened that down. after that issue was solved, then we ran it up to operating temp. then shut it off and let it cool down. after it was cool we ran it for a few min to see if the lifters were making any unusual noises, and they were not, so we called it a night. the next day, the first thing i did was drain the oil. it was dirty as hell and was also mixed with the lubriplate or whatever its called. i put in clean oil, more coolant and put the wheels back on. took it for a test drive. everything was good. it took a while to get all the bubbles out of the cooling system but other than that everything worked out good.

Quote:


and then throw boost in on top of that... he could be blowing 3psi right past his rings for all we know... as long as a few psi stay in the cylinder, he will think it is running great.

So that is my big problem here..... is sooo many people have their own storys... and everyone is going to think their way was the best... but how many people are going to build 2 of the exact same engines, and break them in in different ways, and then dissassemble, or dyno each to see which way was really better.

I think the only people who will step up and say "yeah my way sucked" are the ones who killed their engine, or had some major failure. everyone else is going to THINK their engine "runs like a champ" but i mean it had better... if you are "breaking it in" it means you obviously added new parts.... very likely to replace worn or broken old parts... so of course it will "run like a champ" compared to "sitting like a bench warmer" like the old parts did... But how does anyone really know?

I see your logic for changing the oil so early on.... and that makes sence... but yeah, the whole "just idle and stop... idle and stop" i think wasnt a wise choice.


i aint blowing @!#$ past the rings and my motor is running great. i never said my way was the best, i just shared with you the method I used at the machine shop where my motor was installed. if you think my method is a 'crappy' method of breaking it in, well then i guess you know EXACTLY how to break in a @!#$in motor so why the hell are you asking people on JBO? the best most can do is just give you THEIR experience on how they broke in their motor. if you want to judge the methods people used or think that your method just might be the right one, go figure it out yourself.



12.33 @ 111.67 mph [Oct 2009]
Dyno'd on 08/02/09 - Mustang Dyno:
327.6 WHP 333.6 WTQ [10.1 AFR]
Re: proper "break-in" procedure
Wednesday, July 23, 2008 1:54 PM
Craig Lewis wrote:http://www.mototuneusa.com/break_in_secrets.htm


X2 on this, high clyinder pressure is what rings need to a proper break in.

I broke in my motor with a start up and let idel for about a minute and shut off to look for any sign of trouble or fluid leaks. Then restart and hold to 2,500-3,000rpm for 15 minutes to break in the new valve train (cams, lifters, valves). Then a oil change to get all the assem lube out to keep the oil filter from clogging up. Then for the first 5 miles i drove around town fairly slow and came home again to check for leaks or any other signs of trouble. After that i went out and started beating on it using a check-valve and manifold vacuum to hold the wastegate open limiting the turbo to about 2psi, then did lots of eased into WOT pulls keeping it under 6,000rpm. After 1000 miles on the motor i did another oil change and turned up the boost.




- 93 mph in the 1/8 mile
Member of J-Body Of Michigan.

Re: proper "break-in" procedure
Wednesday, July 23, 2008 2:14 PM
Skilz10179 wrote:
Craig Lewis wrote:http://www.mototuneusa.com/break_in_secrets.htm


X2 on this, high clyinder pressure is what rings need to a proper break in.

I broke in my motor with a start up and let idel for about a minute and shut off to look for any sign of trouble or fluid leaks. Then restart and hold to 2,500-3,000rpm for 15 minutes to break in the new valve train (cams, lifters, valves). Then a oil change to get all the assem lube out to keep the oil filter from clogging up. Then for the first 5 miles i drove around town fairly slow and came home again to check for leaks or any other signs of trouble. After that i went out and started beating on it using a check-valve and manifold vacuum to hold the wastegate open limiting the turbo to about 2psi, then did lots of eased into WOT pulls keeping it under 6,000rpm. After 1000 miles on the motor i did another oil change and turned up the boost.


thats what I did with one of the machine shop guys before and after we took it for a ride. did a round around the block came back to check for leaks or any other problems and progessively drove it for longer for about 30minutes, after each round coming back to check for problems. after about 25 miles i drove it longer and after about 300 i started going into boost slowly until right around 500 i did a few WOT tests. changed oil before test drives though just to get all the crap out of it along with the lube.

you going to bash his break in procedure now ken, saying thats not wise to let it idle, you need load on it right away? if i would have done that my belt would have been chewed up. you let it idle first to check for leaks and any other problems before you take it out..



12.33 @ 111.67 mph [Oct 2009]
Dyno'd on 08/02/09 - Mustang Dyno:
327.6 WHP 333.6 WTQ [10.1 AFR]
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